Career Opportunity
The role entails supervising the assembly line fitters for assembly of various electrical and mechanical components used in the automotive industry/ assembly of vehicles in the production line. After completion of training our placement cell will provide job opportunity in Manufacturing Company/Unit.
Content Overview
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Industrial System Mandatory Training Content-
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- Industrial Working environment awareness and knowledge
- Job role & responsibility
- System, machine, mechanism knowledge
- IMTE (Inspection, measuring and test equipment) knowledge
- Health Safety Environment (HSE)- 5S, PPE, Fire & Safety and First- Aid Knowledge
- Lean Manufacturing Technology (Poka-Yoke, Kaizen)
- Engineering/Industrial documentation and standards (SPC, FMEA, APQP, PPAP,7QC)
- Industrial/Engineering drawing study
- Motivation, Behavioral and communication skills
- Inter departmental activities
- Practical exposer and real time On-Job-Training (OJT)
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Domain Training Content-
- Relevant manufacturing standards and procedures followed in the company
- Different types of products manufactured by the company
- Functional processes like Procurement, Store management, inventory anagement, quality management and key contact points for query resolution
- Requirement of raw materials used in the process
- Metallurgical and chemical properties of material involved
- About tools, jigs and fixtures, their usage and maintenance methods
- Different types of assembling processes, component storage process (Kitting) and associated equipments
- Different types of bolting guns/ riveting guns used in the assembly process
- Size for tightening equipment like spanners, screw drivers, testers
- Numbering/ identification nomenclature for the various assembly and tightening equipment
- Reading and interpreting torquing charts and usage of Torque Meters
- How to operate the equipment both in automatic and manual mode
- Impact of various assembly process like bolting, torqueing, fitting, greasing, hammering, sealing, clamping on the final component/ vehicle performance
- Different types of defects which may arise due to improper tightening and torquing
- Different types of color codes and their meaning for electrical wires
- Drawing and route/ circuit diagram
- Electrical/ electronic symbols used on the assembly boards
- Different tools used during electrical assembly – crimpers, fasteners, twisting pliers, testers, screw drivers, bolts, screws etc.
- Different types of wire cover, insulators and sheaths to be used Various testing procedures for components and automobiles
- How to visualize the final product output and conduct quality verification tests
- Shop Floor Manpower planning and handling
- Usage of various business correspondence tools like email, MS office tools (word, excel, power point) etc.
Objective
An Assembly line supervisor oversees assembly operation as per the required norms. Assembly of components includes engines, transmission components, electrical and electronic circuit and components, dashboards, seating system, wheels, doors etc. and assembly of these aggregates in the vehicles at the required locations and as per required vehicle type/ batch, deploying manpower as per requirement, guiding operatives and technicians to complete the assigned task, maintaining a safe & healthy working environment on the shop floor and maintaining records related to production, rejections, material movement and manpower productivity for a line/shift
Professional Training Programme (PTP)
Course Category
Assembly Line Supervisor
Job Role
USP3602
Course Code
ITI- Mechanical
Pre-Qualification
700 Hrs.
Total Duration of Course
150 Hrs.
Total Class Room Session Duration
250 Hrs.
Total Practical Session Duration
300 Hrs.
Total OJT Duration
Internship Training Programme (ITP)
Course Category
Assembly Line Supervisor
Job Role
USP3602/ITP
Course Code
ITI- Mechanical
Pre-Qualification
120 Hrs.
Total Duration of Course
40 Hrs.
Total Class Room Session Duration
50 Hrs.
Total Practical Session Duration
30 Hrs.
Total OJT Duration
Specialized Training Programme (SPTP)
Course Category
Assembly Line Supervisor
Job Role
USP3602/SPTP
Course Code
ITI- Mechanical
Pre-Qualification
50 Hrs.
Total Duration of Course
20 Hrs.
Total Class Room Session Duration
20 Hrs.
Total Practical Session Duration
10 Hrs.
Total OJT Duration
Synchronized Training Programme (SYTP)
Course Category
Assembly Line Supervisor
Job Role
USP3602/SYTP
Course Code
ITI- Mechanical
Pre-Qualification